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三工位大功率超聲波焊接機

三工位大功率超聲波焊接機

發布時間release time:2020-8-11 11:06:17

來源source:http://www.nbzhouchi.com/product605885.html

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三工位大功率超聲波焊接機

       1.本機為一體式三組或多組超聲波發振器組合,專門針對焊接特殊規格尺寸(如:長形、彎形、大麵積塑料產品)提高生產速度和美觀。
       2.機頭可360度任意旋轉,焊接產品更廣,可設置單動焊接或同步焊接功能。
       3.整機重力鑄造,數控機床加工,配備大型桌台構造,堅固耐用,精密度高,活動車台運作,方便作業。
       4.電動升降機身,調模方便快捷。



       超聲波頭塑料焊接機工作原理頭型超聲波塑料焊接機一般是針對長形、彎形或其它複雜大工件塑料焊件設計的,把三台單頭超聲波塑料焊接機組合起來,每一台都可以單獨操作和設定參數,以更加符合焊件的特點。具體焊接原理是:利用超聲波換能器把高頻電能轉化為機械振動能,再通過超聲波焊接模具傳遞到焊件接觸麵。機械振動就會產生高溫,當到達焊件熔點時,塑料件就會熔化。超聲波焊頭再施加一定的壓力,當機械振動停止後,塑料件就迅速冷卻凝固,就會形成超聲波焊頭與底模所設計特定形狀。並且雙頭超聲波焊接機會達到完善焊接效果,焊接強度跟原材料一樣。三頭超聲波焊接機:在汽車業的應用:製造車身塑料零件,汽車車門、汽車汽車儀表、車燈車鏡、遮陽板、內飾件、濾清器,反光材料、反光道釘、保險杠、拉索、摩托車用塑料濾清器、散熱器、製動液罐、油杯、水箱、油箱、風管、尾氣淨化器、托盤濾板、自行車零      件、自行車尾燈、電動自行車零件等。


       三頭超聲波焊接機:在電子業的應用例如:塑膠電子:預付費水表,通訊設備,無繩電話,手機配件,手機殼,電池殼,充電器、閥控式密封維護鉛酸蓄電池,3寸軟盤,U盤,SD卡,CF卡,USB接插件等雙頭超聲波焊接機:在文具業的應用非常廣泛例如:文具盒、彩筆盒、文件夾、轉筆刀、相冊、折盒、PP中空板、筆套、墨盒、硒鼓等。
       三頭超聲波焊接機:焊接原理通過上焊件把超聲能量傳送到焊區,由於焊區即三個焊接的交界麵處聲阻大,因此會產生局部高溫。又由於塑料導熱性差,一時還不能及時散發,聚集在焊區,致使兩個塑料的接觸麵迅速熔化,加上一定壓力後,使其融合成一體。當超聲波停止作用後,讓壓力持續,有些許保壓時間,使其凝固成型,這樣就形成一個堅固的分子鏈,達到焊接的目的,焊接強度能接近於原材料本體強度。


1. This machine is a one-piece combination of three or more sets of ultrasonic vibrators, specifically for welding special specifications and sizes (such as: long, curved, large-area plastic products) to improve production speed and appearance.

       2. The machine head can be rotated 360 degrees arbitrarily, and the welding products are wider. Single action welding or synchronous welding can be set.

       3. The whole machine is gravity casting, CNC machined processing, equipped with a large table structure, sturdy and durable, high precision, movable lathe operation, convenient operation.

       4. Electric lifting body, convenient and quick to adjust the mold.


       Working principle of ultrasonic three-head plastic welding machine: three-head ultrasonic plastic welding machine is generally designed for long, curved or other complex and large plastic welding parts. Three single-head ultrasonic plastic welding machines are combined, each All of them can be operated and set parameters individually to better meet the characteristics of the weldment. The specific welding principle is: using an ultrasonic transducer to convert high-frequency electrical energy into mechanical vibration energy, and then transfer it to the contact surface of the weldment through the ultrasonic welding mold. Mechanical vibration will generate high temperature, and when the melting point of the weldment is reached, the plastic part will melt. The ultrasonic welding head applies a certain pressure again, and when the mechanical vibration stops, the plastic parts are rapidly cooled and solidified, and the specific shape designed by the ultrasonic welding head and the bottom mold will be formed. In addition, double-head ultrasonic welding can achieve perfect welding effect, and the welding strength is the same as that of raw materials. Three-head ultrasonic welding machine: Application in the automobiles industry: manufacturing body plastic parts, automobiles doors, automobiles instruments, lights and mirrors, sun visors, interior parts, filters, reflective materials, reflective spikes, bumpers, Cables, plastic filters for motorcycles, radiators, brake fluid tanks, oil cups, water tanks, fuel tanks, air ducts, exhaust gas purifiers, tray filters, bicycle parts, bicycle taillights, electric bicycle parts, etc.



       Three-head ultrasonic welding machine: applications in the electronics industry such as: plastic electronics: prepaid water meters, communication equipment, cordless phoness, mobiles phones accessories, mobiles phones cases, battery cases, chargers, valve-controlled sealed maintenance lead-acid batteries, 3-inch floppy disks , U disk, SD card, CF card, USB connector, etc. Double-head ultrasonic welding machine: it is widely used in the stationery industry, such as: stationery box, color pencil box, file folder, pen knife, photo album, folding box, PP hollow Plates, pen sleeves, ink cartridges, toner cartridges, etc.

       Three-head ultrasonic welding machine: The welding principle transmits ultrasonic energy to the welding area through the upper weldment. Due to the large acoustic resistance at the welding area, which is the interface of the three weldings, local high temperature will be generated. In addition, due to the poor thermal conductivity of the plastic, it cannot be distributed in time for a while, and it gathers in the welding area, causing the contact surface of the two plastics to melt rapidly, and after a certain pressure is applied, they merge into one. After the ultrasonic stops acting, let the pressure continue and hold for a while to make it solidify and shape, so that a solid molecular chain is formed to achieve the purpose of welding, and the welding strength can be close to the strength of the raw material.

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